• Password-based know-how protection against unauthorized read-out and modification of program blocks

• Copy protection for greater protection against unauthorized copying of program blocks: With copy protection, individual blocks on the SIMATIC Memory Card can be tied to its serial number so that the block can only be run if the configured memory card is inserted into the CPU.

• Different access rights can be assigned to various user groups. The new protection level 4 makes it possible to also restrict communication to HMI devices

• Changed or unauthorized transfers of engineering data are detected by the controller.

For use of an Ethernet CP (CP 1543-1):

• Additional access protection by means of a firewall

• Establishment of secure VPN connections

• Information about article numbers, firmware version, and the serial number of all connected modules can be displayed

• Setting the IP address of the CPU and additional network settings possible directly on site, without programming device on the display

• Display of occurring error messages directly as plain text message, meaning reduction in downtime

• Uniform front connectors for all modules and integrated potential bridges for flexible potential group formation simplify stock keeping and reduce wiring effort

•quick and easy installation of supplementary components such as miniature circuit breakers, relays, etc.

Distributed expansion:

• Use of up to 30 signal modules, communications modules, and technology modules via the PROFINET IM 155-5 interface module for the ET 200MP I/O system

• No difference in terms of handling and system functions in central and distributed operation

• Consistent plain text display of system diagnostic information in the display, TIA Portal, HMI, and web server, even for drive messages. Messages are updated even if the CPU is in STOP state.

• System diagnostics integrated in the CPU firmware. Configuration by user not required

• ProDiag is a concept for the easy creation of machine and plant diagnostics It increases availability and supports with fault analysis and elimination on-site.

SIMATIC Memory Card:

• Plug-in load memory

• Permits firmware updates

•Storage option for STEP 7 projects (including comments and symbols), additional documentation, or csv/ASCII files (for recipes and archives)

• Easy access to plant-relevant operating data and configuration data with Office tools via the SD card reader (two-way data exchange from and to the PLC)

Integrated web server:

• Easy access to plant-relevant operating data and configuration data, Motion Control diagnostics and display of trace recordings via a web browser

• cULus approval

• cULus HazLoc approval

•FM approval

•ATEX approval (only for 24 V; not for 230 V)

•CE

•RCM (formerly C-Tick)

•KCC

• IECEx (24 V only; not for 230 V)

•EN 61000-6-4

•EN 60068-2-1/-2/-6/-14/-27/-30/-32

•EN 61131-2

• The SIMATIC S7-1500 is a modular control system for a variety of automation applications in discrete automation. The modular and fan-free design, simple implementation of distributed structures, and convenient handling make the SIMATIC S7-1500 the cost-effective and user-friendly solution for a wide range of diverse tasks.

•Special machinery

•Textile machines

•Packaging machinery

•Pick-and-place machines

•Assembly machines

•Palleting machines

•General mechanical equipment manufacture

•Controller building

•Machine tool manufacture

Several CPUs of different performance levels and a comprehensive module range with many convenient functions are available. Fail-safe CPUs facilitate use in fail-safe applications. The modular design allows users to use only the modules they require for their applications. In the case of task expansions, the controller can be upgraded at any time by means of additional modules.

Excellent industrial compatibility thanks to high electromagnetic compatibility and resistance to shock and vibration enable universal use of the SIMATIC S7-1500.

• An S7-1500 automation system has a modular design and comprises up to 32 modules. It has a comprehensive range of modules that can be combined individually. The S7-1500 automation system supports one-tier configurations where all modules are mounted on one DIN rail (see Manual for requirements).

Controller:

•Standard CPUs (as MFP version: capable of executing C/C++ code on the controller)

•Compact CPUs with digital and analog inputs and outputs as well as counter inputs and high-speed outputs for integrated technological functions direct on the CPU

•Fail-safe CPUs (as MFP version: capable of executing C/C++ code on the controller) for the execution of standard and safety-related programs on the same computer

•Technology CPUs with extended Motion Control functions such as absolute synchronous operation (synchronizing with specification of the synchronized position), camming and functions for controlling kinematics.

•Signal modules for digital and analog inputs/outputs.

•Technology modules, e.g. for high-speed counting, position detection, or measurement functions.

•Communications modules and communications processors for expansion of controllers by communications interfaces

• Power supply modules (PS), to supply the internal electronics of the S7-1500 modules via the backplane bus, in case the output of the CPU to the backplane bus is not sufficient for all connected modules. In addition, the 60 W 24/48/60 V DC HF PS enables the CPU to retentively store its entire work memory for data.

•Load current supply modules (PMs) for connecting the SIMATIC S7-1500 to a supply voltage of 120/230 V AC.

•Interface modules to connect distributed I/O based on S7-1500.

Reliable and user-friendly wiring:

•The I/O signals are connected via a uniform 40-pole front connector. The mechanical coding between the signal module and front connector prevents destruction of the electronics by accidental incorrect insertion.

•For simple wiring of the front connector, it can be placed in the "prewiring position". In this position, the plug has no contact with the module electronics yet. This position can also be used to make changes during operation. The user is supported by a printed cabling diagram on the inside of the front flap.

•Front connectors are available as versions with screw-type terminals or push-in terminals. Both versions permit the connection of wires with a core cross-section from 0.25 mm2 to 1.5 mm2 (AWG 24 to AWG 16).

•In addition, system wiring via TOP Connect is available for digital signal modules. It allows the quick and clearly arranged connection to sensors and actuators from the field as well as simple wiring within the control cabinet.

Plant-specific labeling:

•Labeling strips are available for the signal modules of the SIMATIC S7-1500. These DIN A4 sheets can be labeled using a standard laser printer. Automatic printing is possible from the TIA Portal without having to re-enter the symbols or addresses. The labeling strips are designed such that there is a 1:1 assignment of the labeling for channel or diagnostics display. If the front flap is opened, this 1:1 assignment of diagnostics display to terminal is retained.

Variable and scalable station setup:

•Signal modules and communications modules can be inserted in any way without restrictions. The system configures itself.

•The maximum configuration comprises the CPU with 31 modules (30 modules + 1 power supply). The power supply (PS) is required to supply the internal electronics of the S7-1500 modules via the backplane bus, in case the output of the CPU to the backplane bus is not sufficient for all connected modules.

Compact dimensions:

• SIMATIC S7-1500 is dimensioned so that it fits perfectly in the installation space of a SIMATIC S7-300 Controller or ET 200M I/O system

• Standard and fail-safe digital input modules

Controller:

•Standard and fail-safe digital output modules

•Digital input/output modules

•Analog input modules

•Analog input/output modules

•Analog output modules

•Including High Speed (HS) analog modules with a basic execution time of 62.5 µs, regardless of the number of activated channels

•Technology modules for counting and positioning

•Communications modules for IO-Link and point-to-point communication and bus connection

•BA (Basic): Simple, cost-effective modules, without diagnostics and without parameters

•ST (Standard): Modules with module-specific or load group-specific diagnostics and, if applicable, with parameters; for analog modules: accuracy class 0.3%

•HF (High Feature): Modules with channel-specific diagnostics and parameter setting as well as support for isosynchronous mode; for analog modules: accuracy class 0.1%, increased immunity and galvanic isolation

•HS (High Speed): Modules with extremely short filter and conversion times for very fast applications as well as support for isosynchronous mode; e.g. 8-channel analog modules with a basic execution time of 62.5 µs, regardless of the number of activated channels.

• For insertion in the I/O modules (10 DIN A4 sheets with 10 strips each, preperforated, for printing with a standard laser printer; available color: Al grey)

•A simple shield connection set that can be installed without tools is available for the SIMATIC S7-1500 system (analog modules and technology modules). This consists of a 24 V DC infeed element, a shield clamp, and a universal shield terminal. The latter is designed so that it can be used for a single thin trunk cable, several thin trunk cables, or a thick trunk cable. Consistent separation of 24 V DC infeed and measurement signals as well as a low-impedance connection between shield and signal cables ensure high EMC stability and high resistance to interference.

•Uniform 40-pole front connector

•Additional accessories such as the front doors for the I/O modules or the U connectors for the self-assembling backplane bus